Translate

Saturday, 4 May 2013

Why choose Veneer Wood



Veneer History – A Testimony to Its Strength

If you’ve ever visited a museum with furniture that is hundreds of years old, you will probably notice that the best-preserved furniture is veneered. Since central heating, air conditioning and humidifiers weren’t present a century or more ago, this preservation can be attributed to fine veneering techniques and good glues. Veneers have been around since Egyptian times – a wonderful testimony to its strength!


Why Use Veneers?


Why do people buy veneered wood furniture? Veneers allow beautiful wood grain patterns to be used over wide areas. Decorative patterns, like fans, squares, borders or inlay lines, can be made only from veneers. Those who practice fine wood stewardship will use one beautiful cherry tree with an attractive grain pattern to make many drawer fronts with matching grain patterns, rather than just a few solid-wood drawer fronts.

So many beautiful woods, like ash burl, figured cherry, ebony and primavera, are only available in limited quantities, so using them as veneers makes them go much further as a decorative element. Woods, such as ash burl and ebony, work best when they’re glued to other layers for superior stability.

Since wood moves in the direction of its lengthwise grain pattern, gluing strips of wood together with perpendicular grain patterns helps prevent shrinkage and expansion in the wood. Slices of wood with lengthwise grain are glued against slices with crosswise grain. When the lengthwise grain absorbs humidity and tries to lengthen, the crosswise grain holds it in place.


Wood Attributes – Solid Woods and Veneers


burl growth on trees


Exceptional furniture construction begins with wood, and since wood is a natural material, it has characteristics that require special consideration. When trees are harvested, they have quite a bit of moisture in them. The moisture will dry out over time if the wood is allowed to age, but a combination of air and kiln drying systematically controls moisture content and prevents wood from splitting.

The grain of the wood can expand and contract for years, even if the wood is kiln dried and finished. Heat and humidity affect the expansion and contraction. Sometimes this expansion/contraction will cause a split in a piece of solid wood furniture. This is particularly true when furniture is stored in contrasting hot/cold temperature extremes and humid/dry conditions. Well-done veneers help control the expansion and contraction of wood.


Making Veneers


Ancient artisans glued an uneven number of wood layers together so that each layer’s grain was perpendicular to the next, resulting in a strong and stable piece. Working from a central core of wood, artisans glued a piece of veneer on either side of the core, so that the veneer’s grain was perpendicular to the grain of the core. If the core’s grain ran north-south, the first layer of veneer on either side of the core would run east-west. A core with a layer on each side is known as 3-ply veneer.

Additional layers can be added to the core. A 5-ply veneer will have a core with the grain running north-south, a layer on either side of the core with grain running east-west and another layer on either side with grain running north-south. It’s important to add layers of veneer to both sides of the core so that the piece remains flat. If veneers are added to only one side of the core, it may curl in the direction of the veneer. Veneer on both sides of the core will give it balance.


At the Core of Veneered Pieces


Some cores are a thin slice of veneer. If made in this fashion, the finished piece is a slim, strong piece that can be shaped into a curved drawer front or the bowed side of a chest.

Other cores are thicker pieces created from strips of wood glued together side-by-side with all of the grain running in the same direction. Some cores are made from medium density fiberboard (MDF). In many cases MDF is preferable to strips of wood, since it has no grain. Whether the core is made from strips of wood or MDF it will be very strong. Whenever pieces of wood are glued together, they are stronger where they are glued than a piece of bare wood by itself. Likewise, MDF has great strength because it is a mixture of wood fibers melded together with glue, heat, and high compression. Good quality MDF is not at all like the inexpensive plywood you see at the local home improvement store, or the chip core you may have seen in a ready-to-assemble bookshelf.


Fancy Face Veneers


The veneering process makes it possible for gorgeous woods, available only in small quantities, to be incorp-orated into furniture design. Some of the world’s most beautiful wood grains, like ash burl and primavera, can only be used when they’re veneered. “Fancy Face” refers to veneer designs that are created from smaller pieces of decorative woods laid out in a pattern. Marquetry patterns and parquet veneers are the most intricate. The ash burl veneers used for The Royal Tapestry Collection are cut from the part of the tree where growths or root structure make the grain grow in many directions or a circular fashion. This pattern, called burl, is a prized veneer used in the finest furniture pieces.

Some collections utilize exotic veneers like ebony to frame doors and drawers and to edge the headboards and footboards of beds. This framing is called banding. A slim line of black ebony wood demarks a line between the banding and the larger pieces of cherry veneer – known as an inlay line. The Centovalli Collection features this design treatment.

The Enduring Collection’s veneers include quarter-sawn oak that is used to make its decorative parquet pattern. Quarter sawn oak divides a log into quarters before slicing sheets of veneer. This method reveals a tighter wood grain pattern in the oak – perfect for the parquet veneering technique. Parquet veneers have patterns like parquet floors. Squares of wood veneer are cut and placed in a pattern that looks a bit like quilt squares. Blocks of veneer placed adjacent to each other in a parquet veneer pattern have their wood grains running in opposite directions.





Come visit our facebook page, we offers a wide range of furniture designs made by American White Oak with different kinds of Fabrics Imported from Belgium.
We does customize furniture designs for personal specifications as well.
Help us like it if you like it thanks



Why Choose Walnut Wood


Walnut brings an extra bit of elegance to any room. If your tastes run more toward the formal, then the rich, dark browns of natural walnut may be the way to go.

Much of our walnut furniture ends up in:

bedrooms
formal dining rooms
home offices
dens, studies or libraries 

When your walnut furniture first arrives it will appear very dark brown. Often the color is so dark that the wood will seem to have a flat and almost powdery quality.

In just a short time the walnut will oxidize and beautiful golden tones will start to appear “underneath” the brown creating a rich and complex overall tone with incredible depth.


As with most woods, exposure to sunlight will accelerate the speed and intensify the degree of oxidation. Walnut, in particular, is highly susceptible to this process and can continue oxidizing until the brown tones have largely given way to the golden.

Occasionally walnut will contain streaks of sapwood which comes from the outer most section of a log. Walnut sapwood will be markedly lighter — sometimes even as blonde as maple.

Because of the high degree of contrast between sapwood and heartwood, we guarantee you will not find walnut sapwood on any of our case fronts or tops or on any of our table tops either.

Walnut accepts stain readily and evenly, but because the natural wood is already very dark, the change in color will seem slight — at least initially.

Still, to a higher degree than any of the other woods staining can somewhat even out the natural variations. Staining can also be used to counteract the inevitable lightening overt time of walnut’s natural pigments. 



Come visit our facebook page, we offers a wide range of furniture designs made by American White Oak with different kinds of Fabrics Imported from Belgium.
We does customize furniture designs for personal specifications as well.
Help us like it if you like it thanks

Thursday, 2 May 2013

Chair Building Process


Cosydesigns making process is almost fully done by hand, combining traditional techniques with the most up to date technology. Through the chair-making process, we are able to witness Cosydesigns commitment.

    1.   The lumber comes from suppliers around the world. It is carefully selected for hardness, size, color, and wood grain.


    2.   Once selected, the lumber is processed. The appropriate processing machine is chosen so as to increase efficiency.

  • The copping machine creates gentle curves. The wood is placed in the middle, and the machine processes 4 legs simultaneously.
  • Creating the curved legs-after the lumber is roughly cut into shape, a copping saw is used to grind it down, then it is given to a craftsman who hand curves it with a plane.
    3.   Fabric is used for the seat and back of a chair. The cloth is cut according to the chair's design. When cow hide is used, visual                  .            inspection is done to check for imperfections. This part of the process is also accomplished by hand.
  • This leather is processed from a whole steer. To make a single chair seat, a minimum of 1.5 steers are used.
  • Leather after patterning. While checking for damages, a craftsman cuts down the leather.
    4.  Sewing up the fabric material. Leather, fabric, or synthetic leather, each of them stretches differently, and this process is carried     .           out manually.
  • The sewing machine is used for quality processing. A urethane material is sewn onto an upholstery material. Stitch type and size are selected and quilted upholstery material with good design and comfort level is created.
  • Even when the same pattern is used on the same upholstery material, variations may occur in the side margins upon sewing. A craftsman's skill is called into play when this occurs.
    5.   Attaching the upholstery to the wood frame. The method of attaching the seat, back, and armrest material to the wood frame      .           varies from chair to chair. 
  • Woven tapes are crisscrossed on the seat. To create flexibility and prevent the wood frame from touching the body, a cushioning material is placed on the wood frame.
  • The leather is pulled, smoothed, and fastened with a tucker. This process may seem simple, but it requires expert skill to match the stretch pattern evenly.
  • Where adhesives are called for, glue is used. The curved sections are accomplished by scissoring small slits into the fabric. This skill often is used on the armrests.
  • The joints are painted so as to blend them. When the paint is dry, it is flattened with a hammer to smooth it into a solid line.
   6.   Assembling the chair parts. They are put together so as to match the patterns and stitch work. Our craftsman put in a superior   .           effort to create a fine quality product in each step of the process, from the lumber processing on. The upholstery process alone  .           takes 2 days.
  • Each craft is visually inspected, carefully making sure it is up to standards of quality and comfort.
   7.   Cosydesigns's chair making does not end at simply constructing the product. To ensure our customers' comfort and satisfaction, .           we carry out many inspections. Once the chair has passed inspections, it is ready to go to the clients' home.
  • An equipment Measuring ascertains the impact when a 180lb (80kg) person sits in the chair. A fixture shaped like a heavy human hip simulates the action.
  • Another equipment measures VOC level. Keeping a safe environment in mind, Cosydesign uses good adhesive and finish materials that are not harmful to humans.
   8.   After the final inspection is completed, the furniture created by Cosydesigns's craftsman is delivered to your door.


Come visit our facebook page, we offers a wide range of furniture designs made by American White Oak with different kinds of Fabrics Imported from Belgium.
We does customize furniture designs for personal specifications as well.
Help us like it if you like it thanks